1. Basic Principles
- A gas turbine engine operates on the Brayton cycle.
- The Brayton cycle consists of intake, compression, combustion,
expansion, and exhaust.
- Thrust is produced by accelerating a mass of air rearward.
- Newton’s third law is the basis of jet propulsion.
- The faster the exhaust gases, the greater the thrust.
- The main sections of a gas turbine are intake, compressor,
combustion, turbine, and exhaust.
- Air enters through the intake with minimum pressure loss.
- The compressor raises the air pressure.
- The combustion section adds heat to the compressed air.
- The turbine extracts energy from hot gases to drive the compressor.
2. Engine Components
- The intake directs air smoothly into the compressor.
- The compressor may be centrifugal, axial, or mixed-flow.
- Centrifugal compressors are common in small engines.
- Axial compressors are used in large engines for higher pressure
ratios.
- The diffuser slows down air to increase static pressure.
- The combustion chamber burns fuel continuously.
- The turbine converts heat energy into mechanical work.
- The exhaust nozzle accelerates gases to produce thrust.
- Bearings support rotating shafts.
- Accessory gearboxes drive pumps and generators.
3. Compressor Section
- Compressors increase air pressure and temperature.
- Axial compressors consist of rotating and stationary blades.
- Rotor blades accelerate the air.
- Stator blades convert velocity into pressure.
- Multi-stage axial compressors achieve high pressure ratios.
- Centrifugal compressors use impeller and diffuser action.
- Compressor efficiency affects overall engine performance.
- Surge is a total breakdown of airflow through the compressor.
- Stall occurs when air separates from the blade surface.
- Variable stator vanes and bleed valves prevent stall and surge.
4. Combustion Section
- Combustion occurs at nearly constant pressure.
- The air-fuel ratio must be correct for complete burning.
- There are three types of combustion chambers: can, annular, and
can-annular.
- Igniters provide spark during engine start.
- Fuel injectors atomize and mix fuel with air.
- The liner directs flame and protects casing from heat.
- Cooling air flows through liner holes to reduce temperature.
- Combustion efficiency affects thrust and fuel economy.
- Flameout occurs when the flame is extinguished during operation.
- Relight systems restart combustion after flameout.
5. Turbine Section
- The turbine extracts energy from hot gases.
- It drives the compressor and accessories.
- A turbine consists of rotor blades and stator vanes.
- The stator guides gas flow onto rotor blades.
- The high-pressure turbine drives the compressor.
- The low-pressure turbine drives the fan or propeller.
- Turbine blades are made of nickel-based superalloys.
- Blade cooling prevents overheating.
- Cooling air passes through internal passages and holes.
- Blade creep occurs from long-term high temperatures.
6. Exhaust and Thrust
- The exhaust system directs gases rearward efficiently.
- Thrust is created by high-velocity gas exiting the nozzle.
- Convergent nozzles are used on subsonic engines.
- Convergent-divergent nozzles are used for supersonic speeds.
- Afterburners add fuel to the exhaust for extra thrust.
- Thrust reversers help decelerate the aircraft after landing.
- Reversers operate hydraulically or pneumatically.
- Bucket, cascade, and clamshell are main types of reversers.
- Reverse thrust should not be used in flight.
- EGT (Exhaust Gas Temperature) is an important performance
indicator.
7. Engine Starting and Ignition
- Starting provides rotation for initial air compression.
- Air turbine starters are common in large engines.
- Electrical starters are used on small turbine engines.
- Ignition systems provide spark for combustion start.
- Two igniters are used for reliability and redundancy.
- Igniters use high-voltage discharge.
- Ignition is required during start and for relight.
- Exciters store and discharge energy to igniters.
- After engine self-sustains, the starter disengages.
- Starter cutout occurs automatically after light-up.
8. Engine Control Systems
- Engine thrust is controlled by fuel flow.
- The fuel control unit (FCU) meters correct fuel quantity.
- FADEC stands for Full Authority Digital Engine Control.
- FADEC controls fuel and engine parameters electronically.
- FADEC removes mechanical control cables.
- Manual reversion may be used in older systems.
- Power levers command thrust setting to FADEC.
- Engine control prevents over-speed and over-temperature.
- EPR (Engine Pressure Ratio) indicates engine thrust.
- N1 and N2 show compressor spool speeds.
9. Lubrication and Fuel Systems
- The oil system lubricates and cools engine bearings.
- Dry sump systems are common in turbine engines.
- Scavenge pumps return oil to the tank.
- Filters remove dirt and metal particles.
- Chip detectors signal metal contamination.
- Oil coolers maintain correct temperature.
- The fuel system delivers fuel from tanks to combustion.
- Boost pumps supply fuel to the engine pumps.
- Fuel filters remove contaminants.
- The FCU meters fuel according to throttle position and conditions.
10. Fire Protection, Performance, and Maintenance
- Fire detection systems use continuous loops or thermal sensors.
- Overheat detection warns of rising temperature before fire.
- Fire extinguishing systems use Halon or clean agents.
- Engine performance is measured by EPR, N1, and fuel flow.
- Specific fuel consumption defines fuel efficiency.
- Vibration monitoring detects rotor imbalance.
- Engine trend monitoring helps predict maintenance needs.
- Borescope inspection checks internal parts.
- Engine removal is required for major overhauls.
- Proper maintenance ensures reliability, safety, and efficiency.